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Physical AI · Cincinnati, Ohio

Automating physical prototyping.

We develop prototypes, manufacture parts on demand, and scan objects and spaces into CAD. Use one service, or run a whole project through all three.

Largest single build
800 × 800 × 1000mm
Run size
One-off → production
Scan-to-CAD
Mesh → STEP
Under one roof
17 technologies and counting
01The loop

Prototyping is a loop between the physical and the digital.

A design becomes a part, the part gets tested and measured, and what you learn goes back into the design. Every time the work crosses between digital and physical, it usually means a new vendor and another week of waiting.

We handle both crossings in one shop, making parts from CAD and capturing real objects back into CAD, and we keep automating them. Start wherever your project is: an idea, a CAD file, or a part with no drawings.

A loop that crosses from the physical side to the digital side by capture, and back by making.DigitalPhysicalthe borderMeshCADPrototypeTest & measureCaptureMake
02Services

What we do.

Mechanical · electronic

Prototype development

From a sketch or a rough idea to a working prototype: enclosures, mechanisms and the electronics inside them, built and revised until they work.

Additive · CNC · laser

On-demand manufacturing

Parts made to order, one-off or by the batch. Single printed pieces up to 800 × 800 × 1000 mm, racks of smaller parts printed in parallel, and CNC and laser work when the job calls for it.

Parts · spaces

3D scanning

Rooms, buildings and sites captured as digital twins, and batches of small and medium parts scanned at high throughput.

STEP · STL

Scan-to-CAD

Scans rebuilt as solid models you can open and edit in your own CAD tool. Meshes too, when that's all you need.

The full list.

Design4

  • 013D CADParts, assemblies and enclosures
  • 023D CAD from drawingsPaper, PDF and legacy drawings to solid models
  • 033D renderingProduct visuals straight from CAD
  • 04Mold designTooling for casting and short runs

Fabrication8

  • 05Additive manufacturingFDM and resin, large format and high volume
  • 06CNC millingMetals, plastics and wood
  • 07Laser cuttingCutting, engraving and metal marking
  • 08Vinyl cuttingDecals, masks and signage, up to 720 mm wide
  • 09Metal castingLost-wax casting from printed patterns
  • 10Large-format 2D printingPosters, drawings and signage
  • 11ThermoformingSmall vacuum-formed parts and trays
  • 12Ceramic 3D printingExtruded clay forms

Electronics3

  • 13Electronics prototypingFrom breadboard to a working board
  • 14Firmware developmentEmbedded code for your device
  • 15Wire harnessesCut, stripped and assembled

Scanning2

  • 163D scanningParts, products, rooms and whole buildings
  • 17Scan-to-CADEditable STEP files from scans

Not on the list? Ask.

03Scale

Scan anything. Print up to a meter.

Single printed pieces run up to 800 × 800 × 1000 mm. On the scanning side, different scanners cover different subjects with one pipeline behind them: small parts come out as editable CAD and buildings as digital twins.

  • Printing, single piece
  • Part scanning
  • Spatial scanning
04Clients

Who we work with.

Individual inventors

People with an idea who need a working prototype, without hiring a design firm or buying the machines.

Product teams

Hardware startups and in-house teams that need a prototype in hand before the next review.

Manufacturers

Parts made on demand in small and medium runs, and batches of existing parts scanned for catalogs and comparison against the original CAD.

Maintenance and repair

Legacy, worn or discontinued parts that need to be measured, modeled and made again.

05Get in touch

Start a project.

Tell us what you're working on. A sketch, a CAD file, a photo of the part or the address of the building is plenty to start with.